Intelligent Manufacturing Execution System Powered by AI
At SHALIGRAM, we build AI-powered MES software that turns production data into real-time production intelligence to improve visibility, automate workflows, and support smarter manufacturing decisions.
MES software development services: unlock industry 4.0 capabilities and maximize shop floor efficiency
SHALIGRAM delivers MES Software Development Services that connect the shop floor with the systems running your wider business. Acting as the operational layer between ERP and manufacturing processes, our MES solutions help manufacturers monitor production, coordinate workflows, track resources, and respond to operational changes in real time.
We build custom Manufacturing Execution System Software around your actual production workflows rather than forcing operations into a rigid platform. These systems are designed and developed to help you with process monitoring, quality control, traceability, and real-time analytics. Our MES software solutions connect all the disconnected and isolated systems to create a unified, responsive manufacturing environment.
Intelligent, custom MES solutions to solve critical manufacturing challenges
Limited shop floor visibility
To improve shop floor visibility, we connect all data sources, so your teams get real visibility across machines, lines, and more.
Production tracking gaps
Our team at Shaligram helps you own a solution that assists you in tracking work orders, production status, material outputs, and more.
Scheduling inefficiencies
At Shaligram, we build tailored solutions that help you optimize production schedules and resources and adapt to changing production demand in real time.
Quality inconsistencies
No need to worry about quality inconsistencies when you have our AI-powered MES solution for quality control. It maintains quality consistency and reduces defects.
Traceability limitations
Custom traceability solutions are designed to help businesses create digital production records. It can link materials, batches, processes, equipment, and final goods to generate records.
Unplanned downtime
If unwanted, unplanned downtime gives you sleepless nights, our AI-powered equipment monitoring systems can solve this challenge. It automatically monitors equipment health and identifies issues.
Compliance documentation burdens
If maintaining compliance documentation is one of your biggest challenges, then we have the solution. We digitize production data, quality checks, and audit trails for easier compliance management.
Manual production reporting
Why keep your team occupied in manual reporting, when it can be achieved with the help of AI-powered reporting tools. It generates reports based on the latest, real-time data.
Data silos across operations
Are you worried about the data silos challenges? We build systems that connect data sources within your manufacturing plant to give your team real-time visibility.
MES software development services for the next generation of smart manufacturing
MES consulting and planning
If you are not sure which MES solution is right for your manufacturing business, then our MES consulting and planning services are here to help. We assess your production workflows, existing systems, operational goals, and technology environment to suggest the most suitable MES development roadmap. We work to ensure your investment addresses genuine production challenges.
Custom MES development
Custom MES development is the best option. They are developed as per your business requirements, routings, work instructions, and quality rules. At Shaligram, our team has expertise in developing tailored MES software solutions around your manufacturing processes. Our solutions are built with personalized scheduling, tracking, and inspection modules to fit your workflows. This gives your teams better visibility across the entire production batch.
MES modernization
Legacy manufacturing applications can make it difficult to access reliable production data or support changing workflows. At SHALIGRAM, we modernize outdated MES environments with improved architecture, interfaces, integrations, analytics, and automation while helping businesses move forward without unnecessary operational disruption.
MES implementation
MES implementation can be a real headache for manufacturing businesses, as it can lead to downtime or workflow disruption. But at Shaligram, we handle every MES implementation step with utmost care. From configuration to integration, and from testing to deployment, we execute every step in planned phases. From the very first step, we work around your operational requirements to transform your legacy systems into a modern manufacturing environment.
Multi-plant MES deployment
At SHALIGRAM, we develop MES architectures for manufacturers operating across facilities that support standardized processes while accommodating plant-specific requirements. Our multi-plant MES solution offers centralized visibility, configurable workflows, and scalable integrations that help them manage production information consistently across facilities.
Manufacturing data and analytics
Are you still collecting and analyzing manufacturing data manually? If so, then our manufacturing data and analytics solution can help. We build an AI-powered analytics tool that not only collects data automatically, but also organizes it and prepares it for better decision-making. Our analytical tool not only saves your team from manual work, but also provides real-time data for instant, accurate decision-making.
MES maintenance
Professional MES maintenance services are essential for the optimal performance of your manufacturing plant. We are an MES software development company that helps manufacturing businesses maintain desired outputs with fewer errors and no downtime. Our experts offer maintenance services that include integrating updates, improving performance, ongoing technical support, and much more. We ensure your systems support today and future expansion plans.
Shop floor automation integration
Shop floor automation integration is required when you want to collect production data/event automatically or with less manual intervention. At Shaligram, we have a team of in-house MES experts to connect MES with machines, sensors, HMIs, and other automation environments to collect and process data automatically. This automated data collection improves accuracy and gives teams timely information for operational decisions.
MES integration services
Disconnected systems, applications, and data flows can cause problems. It can be solved with the help of professional MES integration services by SHALIGRAM. Our integration services include connecting MES platforms with ERP, PLM, supply chain, PLC, and other crucial manufacturing systems within the organization.
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Your dedicated MES software development company for every module
Production planning and scheduling
Our custom-built MES software solutions include production planning and scheduling capabilities. It helps manufacturing businesses digitize production planning and scheduling based on orders, capacity, materials, resources, priorities, and production constraints.
Work order management
Work order management is a very important part of a manufacturing business. We build MES systems that let you create, assign, prioritize, and track work orders throughout the manufacturing process.
Production tracking and monitoring
At SHALIGRAM, we build MES systems with built-in production tracking and monitoring. It shows live output, cycle times, and line status during production runs.
Shop floor data collection
An MES solution with shop floor data collection capabilities collects data from different terminals, barcode scanners, sensors, and machine interfaces. This collected data is then used for reporting and traceability.
Quality control and inspections
Maintaining high quality across every batch and every time is only possible with an MES solution with quality control and inspection capabilities. We build solutions to maintain high-quality standards.
Material and inventory tracking
An AI-powered material and inventory management solution prevents understocking and overstocking in your manufacturing business. An MES system with such capabilities offers real-time visibility into used and available stock.
Batch and lot traceability
A manufacturing company needs a batch and lot traceability solution to create digital records of production batches, processes, equipment, and production events. These digital records are then used for investigations and audits.
Downtime tracking and analysis
Unwanted downtime can cause significant financial loss. At Shaligram, we design and develop an AI-powered downtime tracking and analysis tool that records every downtime event, its reasons, and its causes to eliminate recurring production interruptions.
OEE monitoring and reporting
Does your manufacturing business need an MES system with OEE monitoring and reporting capabilities? We build an AI-powered tool that calculates availability, performance, and quality for each machine and line.
For workforce and labor management
Every manufacturing business needs a workforce and a labor management system which keeps records of attendance, skills, and assignments in relation to production requirements. We create tools of this kind to suit your business, your operations, and your workflows.
Production reporting and dashboards
An MES solution with rule-based production capabilities and dashboards helps supervisors generate reports in real time. The reports it generates include data such as production output, product quality, downtime, OEE, and more.
Business benefits of well-built MES software solutions
Real‑time operational visibility
Manufacturing businesses receive real‑time information from operations, machines, workstations and labor. Real‑time operational visibility allows manufacturing businesses to watch closely what is happening on the floor and across the plant.
Stronger quality and traceability controls
Custom‑built quality and traceability MES solutions help manufacturing businesses identify deviations investigate issues and maintain traceability by connecting production records and quality checks.
Responsive to production changes
MES systems help manufacturing businesses adapt schedules, workflows, resource allocation and production priorities to meet commitments. MES systems help manufacturing businesses manage resources efficiently and meet commitments.
Foundation for smart manufacturing
With custom MES software development manufacturing businesses can connect systems consolidate production data and integrate intelligent capabilities to build a stronger foundation for smart manufacturing.
Data‑driven production decisions
As all manufacturing businesses’ existing systems and applications are interconnected the data flow is constant and accurate. Data‑driven production decisions help manufacturing businesses make business‑centric decisions faster and more accurately.
Support, for industry 4.0 initiatives
Manufacturing businesses can join the Industry 4.0 revolution by deploying a built MES software solution. Industry 4.0 initiatives not serve as a foundation stone but also prepare manufacturing businesses for IoT, industrial automation and AI.
MES integration services: The digital backbone of your smart factory
Connect MES with enterprise applications to align production data with wider business operations.
- ERP Systems: Exchange production orders, materials, inventory, and completion data with ERP platforms.
- PLM Platforms: Connect product and engineering information with manufacturing processes and production execution.
- Supply Chain Systems: Share production status and material information to improve supply chain coordination.
- Procurement Systems: Connect purchasing information with material requirements and production planning workflows.
MES software development services for every manufacturing vertical
Automotive manufacturers
We build custom MES solutions for automotive manufacturers that assist them in almost every manufacturing task. Our solutions are built to fit every manufacturing requirement, such as production scheduling, inventory management, and performance tracking, to name a few.
Food and beverage manufacturers
Our MES solutions make batch management, recipe control, material traceability, quality checks, production monitoring, and compliance documentation effortless.
Electronics manufacturers
At SHALIGRAM, we build MES systems that assist in component tracking, assembly workflows, quality checks, and detailed product traceability.
Pharmaceutical manufacturers
We build MES solutions for the pharmaceutical industry that are scalable and comply with all industry regulations. Our pharmaceutical MES software solutions ensure consistent product quality, electronic records, live process monitoring, and much more.
Industrial equipment manufacturers
Contact SHALIGRAM for MES solutions that support complex production workflows. Handle work orders, resource planning, and production reporting effortlessly.
Chemical manufacturers
Contact us to own MES solutions for batch tracking, production monitoring, material management, quality control, and process data collection.
Packaging manufacturers
Talk to us to Develop MES capabilities for production scheduling, line monitoring, order tracking, quality inspection, downtime analysis, and performance reporting.
Consumer goods manufacturers
Own MES software solutions that help you in multiple ways. From real-time production visibility and inventory tracking to production scheduling, we build manufacturing execution solutions that save time, money, and effort.
Aerospace manufacturers
Keep a close watch on each and every production step with our MES solutions for aerospace manufacturers. We build powerful and scalable solutions that allow you to serialize traceability, control work instructions, and maintain digital records.
Metal and fabrication companies
We build highly personalized, results-oriented MES solutions for metal and fabrication companies. With our custom-built solutions, tasks like job tracking, machine monitoring, and material usage records become easy and automated.
Plastic manufacturers
If you are still using legacy manufacturing systems that require manual commands, it's time to upgrade to AI-powered MES software solutions. From monitoring to tracking to quality control, everything runs under one automated system.
Heavy machinery manufacturers
Our scalable MES solutions connect complex assembly and manufacturing operations to support work orders, components, labor, quality, traceability, and production progress.
How we deliver MES software development services
01
Manufacturing workflow assessment
Well, this is the first step in custom MES solution development, SHALIGRAM. In this step, our team talks with you about your existing systems, workflows, technologies, and the solutions you want or expect from us.
02
MES architecture and solution design
This is the second step, and in this step, our team starts working on the architecture and design of the proposed MES solution. The architecture and design will be inspired by the initial conversation.
03
System integration planning
Well, in this third step of MES development and integration, our developers will plan how they will integrate the developed MES solutions into your manufacturing operations and workflows. We will also check data exchange between the systems.
04
MES development and configuration
Once we develop the MES solution, our engineers configure the modules in phases to ensure zero disruption to your teams and existing workflows. We also provide demonstrations to your team.
05
Testing and production validation
We test functions, integrations, and performance, then validate the system against real production scenarios. Where regulations apply, we prepare documentation to support formal validation and audit requirements.
06
Deployment, training, and optimization
Once development and testing are complete, our team will deploy the solution in the live environment. After successfully deploying the MES solution, our experts will train and optimize it as needed.
Why choose SHALIGRAM for manufacturing execution system solutions
SHALIGRAM as your MES partner
When it comes to custom Manufacturing Execution System Solutions development, Shaligram stands tall as one of the best MES development companies. We have worked with companies with simple to complex MES solution requirements and helped them improve productivity and overall ROI.
Our team builds custom MES systems that spin around your existing workflows and strives to improve them by adding automation and artificial intelligence. Whatever your manufacturing workflow, we are committed to offering you a solution for life that scales as your business grows and operations scale.
- Manufacturing domain knowledge across discrete and process industries
- Get solutions that fit your workflows and teams
- Our team holds integration expertise across ERP, PLC, SCADA, and premium IoT environments
- We offer professional ongoing support from planning through optimization
Build a manufacturing execution system that fits Your plant and scales with your growth
Share your requirements with SHALIGRAM, and we will schedule a consultation to discuss how a custom MES could improve visibility, quality, and control across your operations.
FAQs
Trusted by businesses around the world for their digital transformation journey
A plant is ready for MES when it uses paper records for production changes schedules a lot and managers don’t have time views. Being ready also means having process documents, equipment that connects well and people who take responsibility. SHALIGRAM does a workflow check to find gaps and set a starting point.